Spot Welders

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Description

Sonics’ 15, 20 and 40 kHz ultrasonic spot welding systems deliver unique advantages due to the patented nodal mounting system. The quickest tool changes in the industry and unsurpassed reliability have made this product line an industry favorite. Sonics offers a wide range of configurations, each optimized for R&D, manual operation, specialized machines, or full automation. Standard versions are available for foil welding and wire processing.

Sonics’ 15 kHz ultrasonic spot welding systems are designed for larger applications requiring weld areas of hundreds of square millimeters. Systems are available in a wide range of configurations. Shown below are models for manual operation or R&D, for specialized machinery, and for automation. Ultrasonic stack assembly is also available.

Sonics’ 20 kHz ultrasonic spot welding systems are designed to handle a wide range of ultrasonic metal welding applications, such as battery tabs, cable terminations, motors and coils; electrical connections; heat sinks; copper, aluminum, brass, gold and silver welding. Systems are available in a wide range of configurations.

Sonics’ 40 kHz ultrasonic spot welding systems are designed for smaller and/or sensitive assemblies. 40 kHz ultrasonic metal welding systems are available in a wide range of configurations. Shown below are models for manual operation or R&D, for specialized machinery, and for automation. Ultrasonic stack assembly is also available.

Features

  • The actuator can be supplied alone for automation applications or on an integral base for manual operation or R&D.
  • Single piece nodel mount horn stack
  • Patented 90 degree self-orienting keyed horns and tips
  • Compact actuator for minimal footprint requirements
  • Solid design minimized deflection
  • The MSC SmartControl Power Supplies feture a full color touchscreen which the operator can intuitively enter weld paramters with job storage and recall capabilities.
  • Weld results are viewable as numerical values and on time-based graphs
  • Data logging to an external PC for data storage for quality analysis
  • The MX Series Keypad models feature standard keypad operation and can weld in time or energy based modes.

Specifications

Power/Frequency:
  • 800 watts at 40 kHz
  • 2500 watts at 20 kHz
  • 4000 watts at 20 kHz
  • 6000 watts at 15 kHz
Input Voltage:
  • 220 VAC, 50/60 Hz
  • 120 VAC, 50/60 Hz (optional for 800 watt models)

Data Sheets


15 khz Ultrasonic Spot Welding Systems

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20 khz Ultrasonic Spot Welding Systems

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40 khz Ultrasonic Spot Welding Systems

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